sushant@iamrapid.com
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LU
O
High Power Torch Module
"illuminate Brighter, Adventure Further."
Luxo is a high-performance, modular torch designed for professionals who need reliable illumination in demanding environments. The top attachments can be easily swapped out by unscrewing a single screw, allowing users to attach different lights of their choice based on their needs. Engineered with cutting-edge LED technology, robust materials, and an ergonomic design, Luxo is built for durability and high performance, providing unparalleled brightness for your toughest adventures.
The design of Luxo seamlessly blends modern aesthetics with functionality, featuring hexagonal shapes and sharp lines that give it a bold and heavy presence. Meticulously crafted, its rugged form takes inspiration from off-road vehicles, ensuring it not only performs exceptionally but also exudes a powerful, adventurous appeal.
LUO
|| High Power Torch Module ||
Key Features:
- High-Powered Illumination – Advanced LED system with ultra-bright output, ensuring maximum visibility in any scenario.
- Adjustable & Modular Design – Customizable positioning with a 360° swivel head and exchangeable mounting options.
- Long-Lasting Power – High-capacity rechargeable battery for extended usage, ensuring reliability when you need it most.
- Rugged & Strong – Built with impact-resistant materials for durability in tough conditions.
- Ergonomic Grip & Hands-Free Operation – Designed with a comfortable, non-slip handle and mountable options for flexible usage.
Designed for:
- Industrial & Construction Work
- Outdoor Adventures & Camping
- Emergency & Rescue Operations
- Tactical & Military Use
Luxo redefines portable illumination with a perfect balance of power, durability, and versatility. Whether you're navigating a dark worksite or exploring the wilderness, Luxo ensures you never lose sight of what matters.
|| Design Process ||
iamRapid Engineering Design Services specializes in advanced mechanical and electromechanical CAD design, providing expert support for projects of any scale. Our experienced design team guides you in choosing the right design approach, ensuring high-quality CAD services at the best affordable prices.
Understanding customer requirements is our top priority in product design and development. We begin by gathering all necessary data to initiate the process, ensuring a strong foundation for success. Our team leverages their expertise to offer valuable insights and recommendations, helping customers refine their products and make informed decisions.
Through brainstorming and ideation sessions, our research team evaluates all potential concepts, conducts market and feasibility studies, and compiles a comprehensive report. This document is then shared with the customer, allowing them to select the best idea to move forward into the concept development phase.
Once the concept is finalized, it is meticulously designed using CAD software, undergoes simulations for testing, and is then optimized for manufacturability. After the customer approves the CAD design, we proceed to production using the chosen additive manufacturing method. Following production, we perform necessary post-processing to ensure quality and precision before delivering the final product right to the customer’s doorstep.
At iamRapid, we are committed to turning ideas into innovative, manufacturable solutions, ensuring efficiency and excellence at every stage of the design process.
CAD Modelling
After finalizing the design direction through ideation, the selected concept for Luxo was developed into a detailed 3D CAD model. This phase allowed us to refine its form, proportions, and structural integrity, ensuring the torch module met both functional and aesthetic requirements.
During the CAD modeling phase, the design was also optimized for 3D printing, ensuring that the main module could be printed without the need for supports. This approach enhances manufacturing efficiency, reduces material waste, and maintains the clean geometry of the design.
The insights gained from CAD modeling and simulation enabled us to move forward with manufacturing, ensuring a perfect balance between strength, adaptability, and design aesthetics. This meticulous approach guarantees a torch module that is both visually commanding and structurally robust, ready for real-world use in the toughest environments.
Design for Additive Manufacturing (DfAM)
With the CAD model and simulation analysis complete, the next step was to optimize the design for Additive Manufacturing (AM). This phase focused on refining the geometry to ensure efficient, high-quality 3D printing while maintaining the structural integrity of Luxo. The chosen manufacturing process was Fused Deposition Modeling (FDM) using PLA+ with 100% infill to achieve maximum strength and durability.
Key considerations included:
- Designing the main module to be printed without supports, ensuring a clean finish and reducing post-processing time.
- Minimizing material usage while maintaining structural integrity for a balance between strength and efficiency.
- Optimizing part orientation for better print quality and dimensional accuracy.
- Enhancing structural features to improve impact resistance and durability in demanding environments.
By applying Design for Additive Manufacturing (DfAM) principles, we ensured that Luxo was fully optimized for FDM printing, leveraging the benefits of additive manufacturing to create a product that is both visually striking and functionally robust. This step laid the foundation for a seamless transition to prototyping and final production.
Post Processing & Assembly
With Luxo designed for efficient support-free 3D printing, post-processing is minimal, ensuring a clean finish and quick assembly. Once the components are printed using FDM with PLA+ at 100% infill, the following steps are carried out:
Post-Processing
- Surface Finishing: Since no supports were used, the printed parts require minimal sanding to smooth out layer lines and sharp edges.
- Cleaning & Inspection: Each component is checked for dimensional accuracy and any minor imperfections are corrected.
- Optional Finishing: Depending on the final aesthetic requirements, additional steps such as painting or protective coating can be applied.
Assembly
- Top Attachment: Swaps easily by unscrewing a single screw, allowing users to customize their lighting setup.
- Battery Adapter: Securely fastens to the main module using two screws, ensuring a firm and reliable power connection.
- Rocker Button: Designed with a snap-fit mechanism, allowing it to be easily pressed into place without the need for additional fasteners.
This streamlined post-processing and assembly approach ensures Luxo is not only durable and high-performing but also efficient to manufacture and assemble, making it ideal for both production and field use.
