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WIRELESS CHARGER
The Zapp Wireless Charger embodies power and speed, inspired by the raw energy of a lightning bolt. Its bold, angular design features striking edges and an electrifying aesthetic that stands out in any setting. The integrated LED indicators subtly illuminate upon contact, providing instant feedback while maintaining a sleek, modern look. Whether placed on a desk or bedside table, Zapp delivers a high-performance charging experience with a design that exudes energy and innovation.
Equipped with a Qi-standard PCBA circuit board and wireless charging coil, Floww operates with a DC 5V input via an USB Type-C connection. This advanced technology guarantees efficient, reliable charging while maintaining compatibility with a wide range of Qi-enabled devices, all in a bold and compact form.
| | WIRELESS CHARGER | |
Key Features:
- 15W Fast Charging: Efficient and quick charging for Qi-enabled devices.
- Overcharge Protection: Auto shutoff ensures device safety.
- LED Indicator: Displays charging status at a glance.
- Qi Standard Coil: Compatible with a wide range of devices.
|| Design Process ||
iamRapid Engineering Design Services specializes in advanced mechanical and electromechanical CAD design, providing expert support for projects of any scale. Our experienced design team guides you in choosing the right design approach, ensuring high-quality CAD services at the best affordable prices.
Understanding customer requirements is our top priority in product design and development. We begin by gathering all necessary data to initiate the process, ensuring a strong foundation for success. Our team leverages their expertise to offer valuable insights and recommendations, helping customers refine their products and make informed decisions.
Through brainstorming and ideation sessions, our research team evaluates all potential concepts, conducts market and feasibility studies, and compiles a comprehensive report. This document is then shared with the customer, allowing them to select the best idea to move forward into the concept development phase.
Once the concept is finalized, it is meticulously designed using CAD software, undergoes simulations for testing, and is then optimized for manufacturability. After the customer approves the CAD design, we proceed to production using the chosen additive manufacturing method. Following production, we perform necessary post-processing to ensure quality and precision before delivering the final product right to the customer’s doorstep.
At iamRapid, we are committed to turning ideas into innovative, manufacturable solutions, ensuring efficiency and excellence at every stage of the design process.
The design process for our wireless charger began with extensive ideation and sketching, exploring various forms and structures to create a product that is both functional and visually striking. The design direction for the ideation phase was centered around incorporating a lightning bolt-inspired shape, symbolizing speed, power, and energy.
Key elements from these initial sketches were carefully refined and selected to develop a final design that accommodates both vertical and horizontal orientations of the phone. This ensures maximum user convenience, allowing for seamless charging whether for media viewing, calls, or everyday use.
By iterating through multiple design possibilities, we arrived at a solution that not only enhances usability but also reflects the dynamic energy of a lightning bolt. The final design is a result of thoughtful exploration, blending aesthetic appeal with functional innovation to create a versatile and user-friendly wireless charger.
CAD Modelling & Simulation Analysis
After finalizing the design direction through ideation, the selected concept was translated into a detailed 3D CAD model. This step allowed us to refine the form, proportions, and structural integrity of the wireless charger, ensuring that it met both functional and aesthetic requirements.
To validate the design, simulation analysis was conducted, focusing on stress analysis to evaluate the charger's ability to support the weight of a phone. This process helped identify potential weak points, optimize material distribution, and enhance overall durability. By analyzing the structural performance, we ensured that the final design is stable, reliable, and capable of securely holding devices in both vertical and horizontal orientations.
The insights gained from CAD modeling and simulation allowed us to move ahead for manufacturing and real-world use, ensuring a balance between strength, efficiency, and design aesthetics. This meticulous approach guarantees a product that is both visually striking and structurally sound.
Design for Additive Manufacturing (DfAM)
With the CAD model and simulation analysis complete, the next step was to optimize the design for Additive Manufacturing (AM). This phase focused on refining the geometry to ensure efficient, high-quality 3D printing while maintaining the structural integrity of the wireless charger.
Key considerations included:
- Minimizing material usage without compromising strength, ensuring cost-effective production.
- Optimizing part orientation for better surface finish and reduced support structures.
- Enhancing structural features to improve durability and stability when holding the phone in both vertical and horizontal orientations.
By applying DfAM principles, we ensured that the design was manufacturable with precision and efficiency, leveraging the benefits of additive manufacturing to create a product that is both visually striking and functionally robust. This step set the foundation for a seamless transition to prototyping and final production.
Post Processing & Assembly
Once the wireless charger was 3D printed, it underwent post-processing to achieve a refined finish. This included support removal, surface smoothing, curing and finishing treatments to enhance durability and aesthetics.
After post-processing, the assembly phase ensured that all components, including the charging coil and electronics, were securely integrated. The unit was then tested for stability, alignment, and functionality, guaranteeing a seamless wireless charging experience.
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